I did see that and wonder if the 750 is the same but just bigger. Knowing this, owners of Massimo utv must learn to drive carefully and never at full speed. All you need to do is replace the old gummed-up grease with all-temperature, white lithium grease. An expert should do this. Let it dry and re-grease it with dielectric grease. Fortunately, there seems to be a simple fix for this issue. Said it was just air lock.. brought it home, first 2 hours or so was fine.. then light came on and radiator was ice cold again.. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. About | Contact Us | Privacy Policy Copyright2023. While the Hisun 500 UTV is generally well-made, there are a few common problems that owners experience. Your link has been automatically embedded. Getting old is a hard earned achievement. While driving the Massimo utv, ensure to avoid tree branches and similar objects that could get entangled with the wiring. The Massimo T-Boss 410 is not an average UTV as it comes with a short wheelbase, a 10-inch ground clearance, chunky tires, and fully-independent rear and front suspension. Please note that the clutches will be spinning at high speeds. Thought it was solenoid but ended up starter. Here are a few things to check out whenever any of these types of ATVs wont go into or shift gears. Winching 101: How Does an ATV Winch Actually Work? I will do that after T-Stat is done.. how does air enter a closed system, I wonder .. radiator and bottle always full, no coolant leaks anywhere, No evidence of head gasket leak, no water in oil, no white smoke or misfire on start up, no rough idle no power loss .. I went to the lower one(which is a nightmare to see and bled it and then went back to the top one and bam it now works great. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. If the bike shifts when using the emergency shifter, you need to address the shifter motor. If gas is flowing freely, the fault is in the carburetor or injectors. Avoid driving the UTV near braches and other objects that can easily get entangled and damage the wiring. I will bring it back to him tomorrow .. However, it may be a cause of concern if you want to accelerate on a highway. Call 941-484-9909 or email 4x4utv@gmail.com if you need assistance finding exactly what you're . I am praying Im wrong or its just a gasket. The company over time has amassed great patronage and enjoys an overwhelming number of positive reviews from its users. Access the gear lever and adjust it. If following these steps does not resolve the issue, you may need to change out the spark plugs as their status has been known to affect idling as well. Massimos braking system and acceleration systems are not the best and Massimo also has issues with its wiring system which can cause Massimo to lose power, leading Massimo owners into dangerous circumstances. Engine compression is a common problem in Hisun 500 UTVs. If youre looking for a vehicle with quick acceleration, you might want to pick a different model. Is there some type of adjustment that I need to make? Water may cause damage to various components within the cabin, including electrical accessories such as the LED light bar, work lights, horn kit, and radio kit. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. 7446 Answers SOURCE: massimo 500 utv efi , won't shift out of gear while engine running. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. Another problem that can be encountered is not being able to start the UTV. (877) 881-6376. I included a pic I took with my cell as that was the only was to see it. I was able to get a fair idea of what sort of quality these vehicles are and if they are worth acquiring after doing some research on the company and browsing forums and reviews. I wish I had bought the Honda instead. Copyright 2022 SC Autosports, LLC. 99% sure its head gasket. The mechanism for engaging or disengaging the diff may be broken. The Vector features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. My T-Boss 410 died hard on a run up the driveway and wouldn't restart. If your Massimo UTV is fuel injected as most are, the fuel injection is heavily reliant upon your battery getting 12 volts to run properly. When youre purchasing a brand new vehicle, you expect a decent warranty. If you use your Massimo UTV for many trips that are shorter in duration, such as a drive to the mailbox and back, you most likely have a spark plug issue if you find that your engine wont start one day. Massimo UTVs seem really fun to ride around on, but there are so many problems with these vehicles that you never know when youre going to come across them! The drive belt should ride in the clutch assembly center, not touching the primarys two clutch sheaves. I let it warm up, then after a few minutes of use it starts sputtering and running very rough. This is one of the easiest to verify, but it's also one of the most crucial. Please note that its easy to make a transmission issue worse if you dont know what you are doing. About | Contact Us | Privacy Policy Copyright2023, 7 Most Common Problems With Polaris Sportsman 450, 5 Most Common Problems With Odes 800 Dominator, Most Common Problems With Kawasaki Brute Force 750. This luxury UTV manufacturer can have common engine problems, transmission issues, and wiring issues related to their brands. I guess it must be the gasket allowing gas into cooling system, but it shows no evidence of leak in the exhaust or oil.. it must be a very tiny leak. You may also have an issue with your battery. I got to feel it too, when I held my fingers too close to the conductor. Remove the motor. Issues With Brakes There might be sudden brakes problems with Massimo that you should be careful about. When installing a new belt, you may need to add those spacers back to prevent binding, leading to gear shifting issues. Once youve adjusted the turnbuckle shift linkage to the correct position, tighten your locking nuts to hold it in place and reinstall the center console and seats. To troubleshoot an issue like this, you need to remove the belt cover to inspect the clutches and see how they behave when the engine runs, both at idle and when revving in neutral. thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. Is the engine brake not working? Posted Over 1 Month. Have a look at some of the customer reviews to see what the users are really thinking of their vehicle-. 2680 Kettner Blvd, San Diego, CA 92101, USA. The company was founded in 2009 and has since then grown tremendously. Battle-Ready with a Full Metal Jacket, 85HP V-Twin Engine, 13.8in of ground clearance and oversized 29in All . So now I'm in the process of reassembling the vehicle. This mechanical failure was damaging the. New owners should ensure to inspect the ejector regularly and check for dirt and clogging. Fresh gear oils lubricate, cool, prevent corrosion, and reduce wear and internal stresses. I made this site to share what I have learned as an avid ATV owner and enthusiast. winch, roof, windshield, headlights/tail lights and turn signals. We recommend that you only use OEM belts. The hose neck on the head has nothing in it. Though some have experienced internal issues, most times the problems with the engine have originated from weak, faulty batteries, or clogged air filters. 2017 Massimo MSU500 Thermostat Malfunction, Massimo Knight 500 Manufacture date nameplate, 2014 massimo msu 500 missing a part need help, Massimo 400 Buck jerks and surges in reverse, 2020 Massimo Buck 400 shifter cables broken, 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new, 2014 Bobcat 3650 Diesel Stalling after warm up, Supporters, Website Links, Other Clubs, etc. My 2013 500 will only start if I floor the gas pedal and then once it starts I have to pump the gas until it warms up a little it sounds horrible until it warms up and then it will stay running. Massimo side by sides are moderately-priced, high-powered UTVs for climbing hills and handling tough terrain. When they get clogged, they will rob your power and acceleration. Check the gas tank for dirt or dust and clean it if you find any. Mar 23, 2017 #2 Nicodemus ADMINISTRATOR Staff member I have one. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. Its starts and runs fine. thanks a lot .. Inspect the battery connection for loose cables. ClaspAuto.com is a participant in the Amazon Services LLC Associates Program. When you drive a Massimo, be aware of this possibility and always brake ahead of time until you are aware of how your vehicles brakes perform. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. An air bubble blockage somewhere in your coolant system is another of the main culprits of an overheating Massimo UTV. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. The most typical carburetor repair is to replace the needle valve and seat. One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. I have a Massimo 500 utv efi, shift problems. They enjoy a considerable number of patronage and positive reviews from their customers. You can post now and register later. or Best Offer. How does this happen? Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. Especially wires that are vital to keeping the vehicle running. On ATVs that has manual clutch transmissions, you should make sure that: To test your gearbox for internal damage without splitting the case you can try this method: One of the most common issues one could be facing with a gearboxs internals is having a worn or bent shift fork. Sometimes, youll only shift gears after turning the engine off. Mine is doing same exact thing. Other parts covered under a short warranty include wire harnesses, the clutch, the CVT transmission, and the secondary clutch which are only covered for 180 days. Check for signs of wear on the brake pads and replace them if they appear excessively worn out. Another issue can happen when the brakes lock up. If you have an account, sign in now to post with your account. New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. May 11, 2020 in Massimo UTV SxS Forum, Got a 2017 Massimo MSU500 UTV with thermostat malfunction.. hot light comes on in 4-5 minutes but radiator is ice cold where exactly is it? Our team spends as much time off-roading as we can and we are excited to share all we learn with you. 410 died hard on a run up the driveway and would n't restart add those spacers back prevent! Vital to keeping the vehicle running, but it & # x27 ; t out. Changing your gears he didnt get all the air out my T-Boss died. 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